found in a conventional mill drive system, such as the ringgear, pinion, gearbox, coupling, motor shaft and motor bearings. In ABB GMDs, the rotor poles are mounted directly onto the mill, which effectively becomes the rotor of the gearless motor. The motor is fed by a fuseless cycloconverter connected
WhatsApp: +86 18203695377The six ABB GMDs, which are the most powerful mill drive systems on the market are all now in continuous operation. Two 28 MW gearless mill drive systems (GMDs) are operating in the mine's 40 foot SAG mills and four MW GMDS are employed in 26 football mills along with associated control systems.
WhatsApp: +86 18203695377mills have gone bigger and bigger. While mill diameters have touched 42 feet, at the same time power required has gone upto 38 MW per system. Because of huge processing requirements, mills have migrated from geared to gearless and accordingly changes in mechanical systems, drive motors and power converter technologies have thrown a
WhatsApp: +86 18203695377Gearless mill drives. Longer service intervals thanks to lowwear drive processes SIMINE Gearless mill drives' rpms can be tailored to your operations at any time, and are infinitely variable and uncomplicated. Whether manually or fully automatic rpms can be adjusted to account for the properties of the ore, resulting in significantly less
WhatsApp: +86 18203695377ABB Library is a web tool for searching for documents related to ABB products and services.
WhatsApp: +86 18203695377The 17 ft. x 56 ft. double compartment ball mill at St. Lawrence Cement Company has the first gearless drive built in North America and has the world's largest hydrodynamic bearings currently built and running. The machine has seen three years operation and has met its specifications. Structural Design of Mill and Bearings
WhatsApp: +86 18203695377of the inching reducer drive can be added to reflect efficiency losses. P inch = P inch ·(1 + (stage · )) where stage is the number of reductions between the inching drive motor and the main drive input shaft (or mill pinion if direct driven) Round up P inch to the next standard motor power. This standard motor power becomes the incher ...
WhatsApp: +86 18203695377ABB Marks 10 Years Since Return to Mining Equipment Factory with Manufacturing Momentum . ABB is set to celebrate its 10 th anniversary since it reacquired ownership of the gearless mill drive system business this week. The technology leader marks the milestone with record output in the last calendar year and a high for total number of employees, including women in key roles, at the ABB Ring ...
WhatsApp: +86 18203695377This work addresses some current issues involving design ... starting with full torque within limited shortcircuit level, ... General scheme of a Gearless Mill Motor drive [24].
WhatsApp: +86 18203695377There are many options for starting, controlling and driving mills, with the optimum choice depending on the size of mill or power requirement. The selection between variable speed drive (VSD), directonline or gearbox solutions usually depends on economic life cycle evaluation and site requirements.
WhatsApp: +86 18203695377siemens product manager. low iron prices2005. ft idstart. Embed Size (px) 344 x 292 429 x 357 514 x 422 599 x 487. Gearless Mill Drives. Machinery Risk Solutions Practice. Matt Dugalic, MARSH MRSP Risk Consultant, VPKurt Tischler Dipl.Ing., Siemens Product Manager, Mining. Page 2.
WhatsApp: +86 18203695377These milling features provide an indication of the current milling efficiency as well as if current conditions may be causing excessive wear on liners. ... (then BBC: Brown Boveri Cie) installed the world's first Gearless Mill Drive (GMD) in 1969. This GMD powered a 16 feet (ft) cement mill in Le Havre (France), which today, some 40 ...
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WhatsApp: +86 18203695377Gearless mill drives are a well established solution for grinding applications in the minerals and mining industries. The paper describes the functionality and technical features of such drive systems as well as their advantages compared to other drive solutions.
WhatsApp: +86 18203695377Norge Mining and ABB to design a nextgeneration mine to help meet Europe's energy transition ambitions. . ABB marks 10 years since return to mining equipment factory with manufacturing momentum. . ABB and Perenti collaboration awarded allelectric mine study from Australian operator IGO.
WhatsApp: +86 18203695377for starting, controlling and driving mills, with the optimum choice depending on the size of mill or power requirement. The selection between variable speed drive (VSD), directonline or gearbox solutions usually depends on economic life cycle evaluation and site requirements. Gearless mill drive For mills that are large in diameter or ...
WhatsApp: +86 18203695377The poles of the gearless or synchronous motor (also called wraparound motor or ring motor) are directly installed on the pole flange of the mill shell, turning the mill body into the rotor. The stator is then wrapped around the mill. The gearless motor is fed by a cycloconverter which has a rated output frequency of around 5 Hz for the GMD drive.
WhatsApp: +86 18203695377subscribers Subscribe views 4 years ago https:///mining/grinding/g... | ABB ensures maximum throughput, highest availability and peak performance throughout the life cycle of...
WhatsApp: +86 18203695377Fig 3 Schematic of Typical Gearless Mill Drive system [6] ... Drive with at least 120% starting torque without affecting the power network. 2) Operation of full system in harsh concentrator environment with wet grinding and high altitudes, commonly ... Control system detect torque from 30°75° by current measurement. If the load torque drops ...
WhatsApp: +86 18203695377During each start, the gearless drive control verifies whether there is a frozen charge, and switches the mill off if that is the case. To stop, the operator presses the stop button on the MLCP. The gearless drive decelerates the mill over a speed ramp to zero. When the speed reaches zero, the charge in the mill is still un ba lanced.
WhatsApp: +86 18203695377mill load cascaded, meaning the operation is normal as expected and startup is continued. If the actual value of the torque is still equal to the maximum value, a frozen charge condition exists and the Gearless Drive is switched off allowing the mill to safely oscillate. An alarm (via HMI) alerts the operator and informs about the cause of the
WhatsApp: +86 18203695377Gearless drive solutions are surpassing the mechanical limits of con ventional drive systems serving to utilize the principle of economies of scale. By elimination of various components of the drive train, the maintenance activities and spare parts inventories are reduced.
WhatsApp: +86 18203695377To prevent accidental mill startup • An additional safety measure for maintenance work, when the inching drive is engaged Accessory kits To make the drive adaptable to other mills • Allows the inching drive to be portable and adaptable for additional mills • The kit includes: a sole plate, driven gear hub for mounting, coupling guard ...
WhatsApp: +86 18203695377Go Gearless. Gearless Mill Drives. Robust. Available. Efficient. Compatible Good reasons to go gearless. In minerals processing, profit requires throughput. Grinding lowgrade ores calls for Robust high volume mills and roundtheclock Our GMD is strong, rigid and round. The reliability. High power, huge capacity, and brute tremendous forces involved with today's huge strength are balanced ...
WhatsApp: +86 18203695377There are variety of applications of cycloconverter such as gearless motor drive in cement industry, centrifugal pump, electric traction, rolling mills, variable speed constant frequency (VSCF) system, ship propellers etc. Evaluation of cycloconverter fed semiautogenous grinding (SAG) mills have been extensively discussed in [ 7, 8 ].
WhatsApp: +86 18203695377Ringmotor of the Gearless Mill Drive (GMD) System. CYCLOCONVERTER Principle The Cycloconverter is a frequency changer which converts a polyphase voltage with the frequency f1 into a single or polyphase voltage with a different, lower frequency f2. On Gearless Mill Drives (GMD), the operational output frequency varies from Hz up to about 6 Hz.
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