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WhatsApp: +86 18838072829Data: Masbate Gold Project's SAG mill uses Compounded Gear Oil as their main lubricant. But a different class of Gear oil is use in every operating system of the SAG mill. SAG Mill Components Type Characteristic Motor Bearings Omala 150 Gear oil. 150 viscosity at 40 C and 15 viscosity at 100˚C Gearbox Omala 320 Gear oil. 320 viscosity at 40˚C and 25 viscosity at 100˚C.
WhatsApp: +86 18838072829How a Grate Discharge Ball Mill Works. Here I try to explain how ground slurry is discharged from a grate ball mill (or SAG). How it works is, the slurry flows across the grate as it would a screen panel. On the other side of the grate/screens are veins like a pump impeller. As the mill turns/rotates the slurry is "pumped" out and discharged.
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WhatsApp: +86 18838072829Assuming your ore is AGamenable: 7 TPH to 15 TPH is a comfortably production average for a 13′ x ′ AG Mill. A 13′ x 6′ SAG Mill has a reasonable range of: 20 to 30 TPH for gold ore SAG Ball Mill duty. 25 to 40 t/h for copper porphyry SAG Ball Mill duty. In Single Stage SAG duty, the approximate capacity reduces to only 8 to 13 ...
WhatsApp: +86 18838072829In this example, the OWi of the SAG mill was found to be 30% higher than the ball mill, thus suggesting that the SAG mill was less efficient than the ball mill. The apparent inefficiency of SAG mills when using Bond analysis is widely understood to be due to the difference in the slopes of the size distributions. In contrast, when the SSE75 was ...
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WhatsApp: +86 18838072829SAG and ball mills: 4 ways to reduce downtime. 7 minute(s) to read. View our ondemand webinar on fastening theory specialized for the mining industry ... When a mill is down for unplanned maintenance, there can be 380k in lost revenue every hour that can add up to ...
WhatsApp: +86 18838072829Common convention generally refers to highaspect ratio mills as SAG mills (with diameter to effective grinding length ratios of 3:1 to 1:1), lowaspect ratio mills (generally, a mill with a significantly longer length than diameter) are also worth noting.
WhatsApp: +86 18838072829Understand the Difference Between Ball Mill vs SAG Mill. In conclusion, ball mills and SAG mills are both essential in the operation of any mineral processing facility. They both reduce particles in size by using different sizes of grinding media, and have differences in cost, efficiency, and use in regards to application.
WhatsApp: +86 18838072829As one of the machines widely used in mining, a semiautogenous grinding (SAG) mill can significantly improve the roughing efficiency of rock. But the SAG mill still faces the obstacles of significant energy consumption and empirical operation parameters. In order to obtain the optimal operation parameters of a SAG mill, in this paper, the discrete element method (DEM) is used to simulate the ...
WhatsApp: +86 18838072829The pairing mill combination of a SAG/Ball mill is common in copper/gold mines for that reason. This combination can aim for a fine product sizes are around typically 100200 micron whereas a Vertimill or ISAMill are finer at 2040 micron or smaller.
WhatsApp: +86 18838072829In a SAG mill the dimensions of the mill were m × m and the specific gravities of the mineral and that of the balls charged were and respectively.. The mill was rotated at 75% of its critical speed when 8 % of the mill volume was charged with grinding :1. The mill power drawn, 2. The maximum mill filling possible.
WhatsApp: +86 18838072829SAG mill 1 28,000 28,000 Ball mills 2 28,000 56,000 Thirty grinding Ball mill 1 42,973 42,973 Total (kW) 130,701 ... The SAG Ball mill combination works on impacting and attrition action and the particles residence time increases with its size and density combination. This will generate slimes of high density valuable mineral particle, which ...
WhatsApp: +86 18838072829Ball Mills: Sharing is Caring :) Today we will learn about difference between sag mill vs ball mill. A mill is a machine by which solid or hard materials are broken into smaller pieces by means of grinding, crushing or cutting. This commutation is an essential part of many processes.
WhatsApp: +86 18838072829four simulation tasks, consisting of AG, SAG and ball mills are reported. The simulation of AG and SAG mills are completed in less than 8 hours. The ball mill simulation with million spheres is completed in 27 hours. In the near future, these compute times can be halved with the advances in graphic card hardware. KEYWORDS
WhatsApp: +86 18838072829Measuring filling is also necessary to estimate the composition of the load for mill modelling: rock and slurry for AG mills; rock, balls and slurry for SAG mills; or balls and slurry for ball mills. In the case of SAG mills, this requires two separate filling measurements: one for a crashstop and one following a complete grindout to quantify ...
WhatsApp: +86 18838072829The proven classical option for cement grinding. Whether employed as a twocompartment separator mill in an independent grinding system, or in combination with a high pressure grinding roll, the Ball Mill is a robust and reliable alternative for cement and granulated blast furnace slag grinding.. Used in combination with the sepol® highefficiency separator, ball mills can reliably grind high ...
WhatsApp: +86 18838072829Attrition mill is a type of grinding mill by kinds of media to crush lump to powderlike substances. The impact can be rock on rock such as in an Autogenous Grinding (AG) mill, rock and a small ball charge (~10%), used in Semi Autogenous Grinding (SAG) mills, balls of various sizes in Ball Mills and less commonly these days, steel rods in Rod Mills.
WhatsApp: +86 18838072829Semiautogenous grinding mills (SAG mills) are tumbling mills that most commonly have a shell diametertolength ratio of around two. With this high aspect ratio, SAG mills generate both thrown and cascading ballmilling actions with shell linings shaped to lift and to throw alloy steel grinding balls of up to 150 mm (6 in.) in diameter. These
WhatsApp: +86 18838072829The results showed that the HPGRball mill circuit achieved a 21% reduction in energy consumption over the existing SAGball mill circuit at the same P80 grind size of 160 mircons (μm). ... Introduction Up until now, tumbling mills such as AG/SAG mills and ball mills have had a dominant bearing on the design and economics of comminution ...
WhatsApp: +86 18838072829Vedanta Project in South Africa 1 SAG mill, Ø× 1 ball mill, Ø× CITIC HIC is an experienced company specialized in designing and manufacturing mineral processing equipment, including grinding mills, crushers, vertical stirred mills, mine hoists, rotary kilns, etc.
WhatsApp: +86 18838072829Maximise ball height drop for AG/SAG mills to maximize impact grinding. Avoid impact on the mill shell ensuring balls and rock land on the toe of the charge. Maximise liner life by providing ...
WhatsApp: +86 18838072829SAG mills operate differently from ball mills, which rely on the impact of balls to break down the material. SAG mills use a combination of impact and attrition to grind the material. The grinding media in a SAG mill are larger than in a ball mill, and there are fewer of them per ton of ore.
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WhatsApp: +86 18838072829SAG mills are characterized by their large diameter and short length as compared to ball mills. SAG mills are primarily used at gold, copper and platinum mines with applications also in the lead, zinc, silver, alumina and nickel industries. Please contact us if you are. 22ft Dia. x 6ft Long SAG Mill. Quote +.
WhatsApp: +86 18838072829A 42ft SAG mill was designed and built for Minas Congas mine in Peru, but never installed. "The rise from 34 to 40ftdia. SAG mills was quick, but then stalled," Filidore explained. "Today, we're seeing a lot of 28ft ball mills. Last month, we sold six 28ft ball mills and six 40ft SAG mills.
WhatsApp: +86 18838072829Equipment such as Semi Autogenous Grinding (SAG) mills, ball mills, pebble mills and rod mills are some of the largest rotating equipment in mines that produce metals or industrial products such as cement. ... ( m) diameter ball mill charge typically weighs around 2 million lbs (907 tons). Semi Autogenous Grinding (SAG) mill charge can be ...
WhatsApp: +86 18838072829Table I shows a comparison of calculated power and measured power for some autogenous mills. Mill power draft is a function of the diameter to the exponent and is directly proportional to mill length. ... Current operational results show that the SAG mill is operating at 5% ball charge level by volume and is delivering a K80 800 micron ...
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